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General Industry Standards

Lockout/Tagout (LOTO)

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CourseGeneral Industry Standards
LevelCertificate
Topics20 topics
DeliveryApproved Training Centres

Course Overview

The Lockout/Tagout (LOTO) training equips participants with essential knowledge and hands-on skills to implement a compliant hazardous energy control program under the OSHA standard (29 CFR 1910.147). It empowers learners to systematically isolate, lock out, and tag equipment during servicing and maintenance to prevent accidental energization and protect workers from serious injury or death. The course covers policy development, safe procedural steps, training requirements, and periodic inspection best practices.

Based on authoritative sources and regulatory frameworks, this comprehensive LOTO course includes:

  1. Understanding Hazardous Energy Types (electrical, mechanical, hydraulic, pneumatics, thermal)
  2. Recognizing hazard conditions and energy sources requiring control
  3. Overview of the OSHA LOTO standard (29 CFR 1910.147) and its scope
  4. Roles and responsibilities: authorized vs. affected employees
  5. Developing and implementing an Energy Control Program
  6. Writing and documenting energy control procedures and isolation steps
  7. Selection and use of energy-isolating devices, locks, tags, and hasps
  8. Lockout/Tagout sequence of actions (“Lock, Tag, and Try”)
  9. Group lockout procedures for multi-person operations
  10. Release of stored energy and energy verification (test before work)
  11. Tagout system limitations and supplemental training when tagout is used
  12. Periodic inspection and auditing of LOTO procedures
  13. Training and retraining requirements, including triggers for retraining
  14. Recordkeeping and certification of employee training
  15. Handling contractor & outside personnel lockout/tagout coordination
  16. Responding to equipment modification or new machinery requiring LOTO update
  17. Identifying and avoiding common violations and enforcement issues
  18. Case studies and simulations of real-world LOTO failures and incidents
  19. Integrating LOTO into overall safety management systems & continuous improvement
  20. Summary review, competence check, and certification issuance

This course is tailored for professionals who play key roles in energy control and workplace safety across industries:

  • Maintenance Technicians and Mechanics
  • Industrial Electricians and Facility Engineers
  • Machine Operators and Production Supervisors
  • Health, Safety & Environment (HSE) Officers
  • Authorized Lockout/Tagout Personnel
  • Affected Employees who may encounter locked/tagged equipment
  • Safety Trainers and Compliance Coordinators
  • Emergency Response Team Members
  • Contractors and Visitors working in controlled environments
  • Operational Managers overseeing equipment servicing

For Individuals

  • Master critical knowledge of hazardous energy controls and avoid severe injury hazards.
  • Develop practical competency in performing safe lockout/tagout procedures and documentation.
  • Stay compliant with regulatory requirements for locking/tagging devices and procedural control.
  • Gain confidence in audit and inspection readiness, reinforcing safety credibility.
  • Improve career prospects in safety-sensitive industries through official competence.

For Organizations

  • Significantly reduce risk: control hazardous energy, preventing injuries, fatalities, and downtime.
  • Ensure regulatory compliance, avoiding citations and legal liabilities under 29 CFR 1910.147.
  • Strengthen safety culture by equipping staff with standardized LOTO practices.
  • Boost operational reliability, as well-implemented LOTO policies minimize accidental equipment startups.
  • Protect reputation and workforce trust through consistent training and documented procedures.

Assessment methods for the course include written exams, practical safety audits, case studies, and a comprehensive project, all designed to evaluate participants' proficiency in occupational safety and health. After studying the course material and passing module quizzes, students will take the course exam. The exam, consisting of multiple-choice questions from a broad question bank, assesses how well students understand the material.

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