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General Industry Standards

Process Safety Management (PSM)

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CourseGeneral Industry Standards
LevelCertificate
Topics20 topics
DeliveryApproved Training Centres

Course Overview

The Process Safety Management (PSM) course equips professionals with the knowledge and skills needed to develop, implement, and maintain a robust safety program focused on processes involving highly hazardous chemicals. Aligned with OSHA's 29 CFR 1910.119, this course offers deep insight into preventing catastrophic chemical releases by addressing key program elements—from hazard analysis to emergency planning and auditing.

  1. Employee Participation — engaging staff in PSM planning and decision-making
  2. Process Safety Information (PSI): documenting hazards, equipment, P&IDs, and safe limits
  3. Process Hazard Analysis (PHA): methods and team-based assessments of risks
  4. Operating Procedures: written guidelines for all operational phases (startup, shutdown, emergencies)
  5. Training: initial and refresher training tied to specific hazards and tasks
  6. Contractor Management: ensuring contractors meet PSM expectations
  7. Pre-Startup Safety Review (PSSR): validating safety before new or modified processes go online
  8. Mechanical Integrity: maintaining equipment reliability and safety-critical components
  9. Hot Work Permit Systems: controlling ignition sources in hazardous environments
  10. Management of Change (MOC): structured review of process alterations
  11. Incident Investigation: analysing root causes of PSM-related incidents
  12. Emergency Planning & Response: readiness for chemical release events
  13. Compliance Audits: systematically verifying PSM effectiveness
  14. Trade Secret Protections: ensuring PSM data is shared responsibly
  15. Regulatory Overview: scope, coverage, and application of 29 CFR 1910.119
  16. Incident History & Risk Factors: learning from past chemical incidents
  17. Safety Culture & Leadership: fostering long-term PSM commitment
  18. Continuous Improvement & Metrics: tracking PSM performance and refining systems
  19. Lifecycle Integration: applying PSM across design, operation, and decommissioning
  20. Case Studies & Practical Exercises: applying PSM principles in real-world scenarios

Ideal participants for this course include:

  • Process Safety Engineers
  • HSE and Environmental Managers
  • Facility and Operations Managers
  • Maintenance and Inspection Supervisors
  • Incident Investigation Leads
  • Emergency Response Coordinators
  • Engineering Project Managers
  • Safety Auditors and Compliance Officers
  • Contractor Safety Liaisons
  • Technical Professionals involved in PHA, MOC, or mechanical integrity systems

For Individuals

  • Master compliance with OSHA's Process Safety Management standard.
  • Acquire practical expertise in executing PHAs, MOC, incident investigation, and audits.
  • Develop leadership in safety culture and continuous PSM improvement.
  • Enhance career prospects in high-hazard industries such as petrochemical, chemical processing, refining, or power generation.
  • Learn using realistic case studies and hands-on exercises to apply principles effectively.

For Organizations

  • Reduce mass-incident risk by implementing a comprehensive, proven PSM framework.
  • Ensure regulatory compliance and minimize potential fines under 29 CFR 1910.119.
  • Build a sustainable safety culture rooted in employee engagement and continual improvement.
  • Strengthen operational resilience through improved readiness and equipment reliability.
  • Gain measurable performance control via audits, metrics, and effective documentation.

Assessment methods for the course include written exams, practical safety audits, case studies, and a comprehensive project, all designed to evaluate participants' proficiency in occupational safety and health. After studying the course material and passing module quizzes, students will take the course exam. The exam, consisting of multiple-choice questions from a broad question bank, assesses how well students understand the material.

General Industry Standards

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